DAMS Tortilla Line 10.000 Pcs / Hour DTPL 99TP
TORTILLA PRODUCTION LINE 10,000 PCS / HOUR
GENERAL SPECIFICATIONS
|
Capacity |
Upto10,000 pcs/hour |
PressSize |
1450mm x 1100mm |
|
Divider and Rounder |
6 |
Oven |
3 Floors |
|
Intermediate Proofer |
10 min. |
Count&Stack |
stacks 4 to20 pieces. |
|
Press Capacity |
12pcs/stroke |
Control |
PLC – TouchScreen |
|
Product Diameter |
18 – 30cm |
Precision |
±2 (cm) / (gr) |
TECHNICAL DETAILS OF EQUIPMENTS
DIVIDER & ROUNDER
Up to 11000 pcs/hour capacity
Weight range 40-140 grams (±2 gr)
6 pieces 50mm diameter pistons
Changable outer drum for different weights
6 row outlet belts
Automatic oil lubrication
Variable speed controls for main drive and rounding unit
Flour duster
Dough bunker capacity is 210 kg
Total power 5 kW
7 inc HMI Touch Panel
PLC control
INTERMEDIATE PROOFER
Proofing time 10 minutes (for10.000pcs/hour)
6 pocket stainless steel dough carrier tray
278 pieces active tray
1668 active pockets
Removable and washable UHMWPE mesh pockets
2″roller chain for tray transport
Main frame is stainless steel tube.
Total power 1.5 kW
TORTILLA PRESS
1450x1100 top and bottom aluminum press platens
Product diameter range; Ø18cm- Ø30cm, Precision ±2cm
14 strokes per minutes
Presses 12 products in a stroke
72 kW total heating capacity provided by cartridge heaters
PID Temperature controller for optimum heat management
Pneumatic pre-forming unit
Movable upper plate with precise ball screw drive.
Ball screws are drived by servo motors for best accuracy (+-0.01mm)
Product diameter and plate temperature can be changed on HMI touch screen
Teflon press belt with pneumatic auto-tracking device
Heavy duty main frame
Total power86 kW
Product diameter range; Ø18cm- Ø30cm, Precision ±2cm
7 inc HMI Touch Panel
PLC control
OVEN & OVEN FEEDING CONVEYOR
Slat type conveyor, supported 1 roller chain
The fire place is provided with a heat resistant conveyor for transferring the dough to the baking chamber
The oven cover is made of stainless steel, Insulated by a layer of glass insulation (special type) to minimize heat leakage to th eoutside
The oven is isolated with 30 cm from both sides for power saving and reducing heat leakage to outside.
12mt long, 1,1 mt wide total baking surface (4mt, 3 floor)
3 longidutional burner per floor, total 9 burners
Each floor temperature can be adjusted individually
Each floor conveyor has a motor drive and speed can be adjusted individually
Tortillas slide to bottom floor by stainless steel finger sliders
Total power 7 kW
COOLING CONVEYORS
Stainless steel frame
Inclined modüler infeed belt with non-slip griptop
1100mm wide,open frame moduler belt for efficient cooling
Hingh density PE belts upports
Total 90 mt active cooling lenght, (9 floor X 10 mt long)
4 minutes cooling time
Total power 6 kW
COUNTER-STACKER
Robust Stainless steel frame
3 row of production
3500 pcs/hour capasity per row
1100 mm wide infeed belt, non-slip silicone coated
Adjustable infeed belt height
Counts and stacks 4 to 20 pieces depending on thickness
Changable chutes for straight stacking (OPTIONAL)
Pneumatic stack discharge
HMI touch screen
FDA approved food contact surfaces
Outlet conveyor for packaging machines (OPTIONAL)
Total power 2 Kw
MODULER CURVE CONVEYOR
Stainless steel frame
Curve moduler belt
350mm wide
Hingh density PE belt supports
Total power 0,37 kW
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